torque rods

PostPost by: street » Thu Feb 02, 2023 3:50 am

simple but annoying....

when installing the torque rods i cannot get the washer cups to sit under pressure on front and rear of sow ear, the rear is loose on right side and front on left side of "ears" it like both seem to be floating in the recess.

I have changed sides and it it does is swap over the front rear scenario above

Any suggestions,

Brand new rubber bushings being used, rods have welded front cup.
street
Second Gear
Second Gear
 
Posts: 165
Joined: 20 Feb 2019

PostPost by: 2cams70 » Thu Feb 02, 2023 7:02 am

One suggestion - I really think you need to get yourself a digital camera or phone with camera so you can post pictures to help explain what you are trying to describe. Remember too it’s difficult to turn a sow’s ear into a silk purse
1970 Ford Escort Twin Cam
1972 Ford Escort GT1600 Twin Cam
1980 Ford Escort 2.0 Ghia
Peugeot 505 GTI Wagons (5spdx1) (Autox1)
2022 Ford Fiesta ST.
2cams70
Coveted Fifth Gear
Coveted Fifth Gear
 
Posts: 2169
Joined: 10 Jun 2015

PostPost by: john.p.clegg » Thu Feb 02, 2023 7:14 am

Sound like the diff is not fitted " square" to the chassis/propshaft ?

John ;-)
User avatar
john.p.clegg
Coveted Fifth Gear
Coveted Fifth Gear
 
Posts: 4523
Joined: 21 Sep 2003

PostPost by: elanner » Fri Feb 03, 2023 2:09 pm

Yup - it should be simple, assuming you have the correct bushes & washers. Note the assembly sequence in the workshop manual:

The torque rod rubbers are assembled in the following sequence from the front:-
Rubber bush (next to fixed washer), cup washer with large hole, differential unit lug, cup washer with large hole, rubber bush, cup washer with small hole, and finally the nut which should be torque loaded to the figure given in 'Technical Doto'.

It's hard to get the washers wrong, because the small hole washer will only fit at end of the rod, next to the nut, while the large hole washers will slide along the rod, over the step at the end. Are you sure you have the correct bushes? If yours are too thin you'll never be able to get them tight.

Nick
User avatar
elanner
Fourth Gear
Fourth Gear
 
Posts: 548
Joined: 14 Sep 2010

PostPost by: Rickrey » Fri Feb 03, 2023 2:37 pm

Can I, slightly, hijack this discussion ?
I just recently found that my torque rods had no washers— just the rubber bushings. I found a couple anti-roll bar washers that fit the front of the ear and used two tapered higher duration suspension bushings at the rear.
My question: What is the purpose of the tapered hole and tapered nut at the end of the torque rod ? The previous owner had severely tightened down the tapered nuts and lock nuts.
Second question: Should the tapered nuts be left a little loose(with locking nut tight) to allow some rotational movement or should they be tightened down ?
Thanks
Rickrey
First Gear
First Gear
 
Posts: 43
Joined: 06 Aug 2022

PostPost by: bitsobrits » Sat Feb 04, 2023 2:03 am

The tapered washer into the tapered recess of the torque rod provides for a higher strength and more stable (in shear) bolted joint than a plain bolt and washer through the torque rod would. That nut needs to be very tight here! The fore/aft forces generated by the diff housing under loading and unloading are quite large, and the torque rod bushings need to be in good condition with everything tight or you will risk stress cracks at the torque rod forward mounting points.
Steve

Elan S1 1963-Bourne bodied
Elan S3 1967 FHC pre airflow

Formerly:
Elan S1 1964
Elan S3 1966 FHC pre airflow
Elan S3 1967 FHC airflow
Elan S4 1969 FHC
Europa S2 1970
Esprit S2 1979
bitsobrits
Third Gear
Third Gear
 
Posts: 419
Joined: 27 Apr 2011

PostPost by: billwill » Sat Feb 04, 2023 2:12 am

I have a recollection that the washers for the bushes are slightly cupped, not flat, but I don'r remember for sure and haven't found a diagram.
Bill Williams

36/6725 S3 Coupe OGU108E Yellow over Black.
billwill
Coveted Fifth Gear
Coveted Fifth Gear
 
Posts: 4408
Joined: 19 Apr 2008

PostPost by: Bud English » Sat Feb 04, 2023 4:05 pm

billwill wrote:I have a recollection that the washers for the bushes are slightly cupped, not flat, but I don'r remember for sure and haven't found a diagram.


The washers that I have are as Bill describes; flat on one side, domed on the other. The parts list shows a nut and washer on both sides. I've never found a source for the washers. In a pervious thread it was noted that Kelvedon Lotus sells a "Torque Rod Nut" shaped to fit. That might be good if used with a lock nut????

https://kelvedonlotus.co.uk/product/dif ... e-rod-nut/
Bud
1970 +2S Fed 0053N
"Winnemucca - says it all really!!"
Bud English
Fourth Gear
Fourth Gear
 
Posts: 940
Joined: 05 Nov 2011

PostPost by: Craven » Sat Feb 04, 2023 4:27 pm

It was done with this at one point, tie rod to chassis then fitted with a bolt and lock nut.
I think you guys are talking different ends.
P1020870.JPG and
Craven
Coveted Fifth Gear
Coveted Fifth Gear
 
Posts: 1624
Joined: 14 Sep 2013

PostPost by: Bud English » Sat Feb 04, 2023 8:01 pm

Exactly. Started at one end then switched to the other. Both ends covered at this point I think.

What you pictured is what I have on my '70 +2 as well.
Bud
1970 +2S Fed 0053N
"Winnemucca - says it all really!!"
Bud English
Fourth Gear
Fourth Gear
 
Posts: 940
Joined: 05 Nov 2011

PostPost by: Rickrey » Sat Feb 04, 2023 8:26 pm

Thanks all. That’s a mighty skinny rod and chassis bolt. I understand how the tapered nut gives more surface area for the fastener.
As an aside, RD Enterprises shows the rubber bushings to be the same as the sway(anti-roll) bar end link bushings.
Rickrey
First Gear
First Gear
 
Posts: 43
Joined: 06 Aug 2022

Total Online:

Users browsing this forum: No registered users and 36 guests