Rear shock "guts" removal

PostPost by: innesw » Tue Feb 07, 2023 1:24 pm

Hi,

I have an original rear strut (pre-shock absorber insert). But I can't budge the "piston" rod.
The gland nut has been removed along with the rubber gland and the thin metal spring washers.

Any top tips for moving the "outer tube oil sealing ring" ?
The thread on the piston is larger than the thread on my TTR inserts on my +2 about to get my calipers out to try and figure out what thread it would be.

See attached pictures.

PXL_20230207_131315498.MP.jpg and


PXL_20230207_130943091.NIGHT.jpg and


PXL_20230207_131035015.MP.jpg and


Cheers,
Innes
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1965 Elan S2 (26/4681)
1973 Elan+2S 130/5 JPS
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PostPost by: reds4se » Tue Feb 07, 2023 5:23 pm

388BB208-F6B5-4A28-8C54-60D5813C6A4F.jpeg
388BB208-F6B5-4A28-8C54-60D5813C6A4F.jpeg (85.48 KiB) Viewed 917 times
I have two original inserts but the retainer cap is aluminium , yours look more like Koni inserts to me
Attachments
C418802C-E3DF-40DE-BFAC-AD02C31897D6.jpeg
C418802C-E3DF-40DE-BFAC-AD02C31897D6.jpeg (61.72 KiB) Viewed 917 times
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PostPost by: innesw » Fri Feb 10, 2023 10:26 pm

After several days of soaking in penetrating oil I plucked up some courage got out the BFH and set to work. A tediously long time to budge it but eventually I was victorious. A couple skinned knuckles for good luck along the way.

Perhaps anybody can advise from the attached pictures whether it is the guts from the original shock (from the time of pre-insert when the shock tube was the "shock") or if it is an "insert".
Certainly it isn't the sealed unit type, from the bottom you can see the bottom of the moving piston.

Apologies Rich the gland nut was a red herring, I couldn't find where I had put the other one and had an old koni/TTR one kicking about for a pretty picture. Are your shocks sealed unit inserts?

PXL_20230210_213450876.MP.jpg and

PXL_20230210_213503027.MP.jpg and

PXL_20230210_213533422.MP.jpg and


Cheers,
Innes
Innes
1965 Elan S2 (26/4681)
1973 Elan+2S 130/5 JPS
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PostPost by: reds4se » Fri Feb 10, 2023 11:16 pm

Hi Innes , i have two of the pre- insert type , both slightly different and with a different top arrangement to yours.
Attachments
D744D2BC-E02A-40C0-A56E-9F0D3D87D431.jpeg
Lower detail of inner
D744D2BC-E02A-40C0-A56E-9F0D3D87D431.jpeg (58.89 KiB) Viewed 780 times
130CBA0D-1A32-4617-97BB-33C95A1F7623.jpeg
Top seal arrangment
130CBA0D-1A32-4617-97BB-33C95A1F7623.jpeg (76.98 KiB) Viewed 780 times
1726F56A-1561-4068-9B3E-7F5B45B99775.jpeg
Bottom of outer tube
1726F56A-1561-4068-9B3E-7F5B45B99775.jpeg (52.89 KiB) Viewed 780 times
31D1DD1C-8851-4B49-8B0B-0009ACCFB74A.jpeg
Bottom of inner, outer tube etc
31D1DD1C-8851-4B49-8B0B-0009ACCFB74A.jpeg (81.7 KiB) Viewed 780 times
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