Fitting body to chassis with radiator already in body?

[RichardHawkins]

I have just carried out a test fit of the radiator into the body. I found this very difficult as I no longer have the strength to hold the radiator at arm’s length, and had to use a chain block, and would rather not do this again. My engine and gearbox are in the chassis.

Has anyone fitted the body with the radiator in the body and the engine in the chassis?

Richard Hawkins

[pharriso]

Fit it from the side not from the front?
(\evil grin)

[HCA]

I gues you could - but there is little room between front pulleys and rad, so care needed in lowering not to damage fins…

[RichardHawkins]

Phil,

I do not understand what you are suggesting, could you expand please.

Richard Hawkins

[TrevorJones]

Hi Richard
I have a TTR alloy rad and NO engine fan and I have removed and refitted the body with the rad in place. You will need some help to ensure the body moves nice and level at all time during the lowering operation to avoid contact with the water pump pully.

I only did it this way because the gearbox seized and i wanted to disturb the minimal amount of the car, I have a soft top, overhead 1 tonne hoist and could not be bothered with all the faff around the 4 to 2 to 1 exhaust and its heat protective insulation. Much easier dealing exhaust and engine removal with the body sitting outside under cover.

good luck.


if i have only lifted the shell to

[vstibbard]

It’s possible for early cars, I fully assemble chassis engine etc with new shells then fit rad, wiring etc to get all penetrations done and spacer made for all mounting point before painting. I lift shell off paint and refit.
I’d use a piece of 3 ply plywood across face of radiator to protect the core and go slow.
V

[pharriso]

Phil,

I do not understand what you are suggesting, could you expand please.

Richard Hawkins

You were saying that you struggle "to hold the radiator at arm’s length", which made me think that you were installing the radiator from the front of the car. I was suggesting to step around the side of the car, then you would not have to reach as far.

[RichardHawkins]

Thanks everyone, for the help and advice, the piece of plywood seems a very useful idea. My main problem is old age and lack of strength. Using a chain block seems excessive, but it does give me gentle control.

Richard Hawkins