S1 boot light protectors

PostPost by: Tahoe » Fri Aug 24, 2012 3:23 pm

I know these are available from the 26 Register, but if anyone could sketch the dimensions for me and sheet metal thickness I would appreciate it. These would be the trapazoid shaped ones. I was just going to make a pair up so the lights and wires stay protected. I could make up my own to fit but want to try and replicate the original ones.
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PostPost by: ceejay » Fri Aug 24, 2012 9:39 pm

It's amazing how minor things can be an important issue, I also had the wires and globes
"messed with" by my photography gear moving around in the boot while having
a "pleasant" Sunday morning drive in the Alps one summer.

So decided to make up some aluminium brackets as shown in the pics, no need to
give measurements as you simply take them on the topmost light mounting studs.

After fitting the brackets... end of problem.
Don't get to fancy with the design, as you will still need to get at the globes, and
don't make the bracket to wide for same reason.... I never new that orig protectors
were ever used, but anyway this does work.
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RH-light-protector-001.jpg and
LH-ight-protector-002.jpg and
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PostPost by: garyeanderson » Fri Aug 24, 2012 10:50 pm

S1 tail lamp protector length.JPG and


Grommet goes into the center U shape and the wires are fed through
S1 tail lamp protector center to center.JPG and


S1 tail lamp protector height.JPG and


S1 tail lamp protector depth.JPG and


S1 tail lamp protector depth1.JPG and


S1 tail lamp protector height1.JPG and


S2tail lamp protector depth 3 inches.JPG and


S2 tail lamp protector height 3 and a half inches.JPG and


S2 tail lamp protector length 7 and 3 quarters inches.JPG and


Grommet goes into the center U shape and the wires are fed through
S2 tail lamp protector center to center.JPG and
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PostPost by: abstamaria » Fri Aug 24, 2012 11:49 pm

I didn't know those existed! Did S3s and S4s have those?

Andy
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PostPost by: garyeanderson » Sat Aug 25, 2012 12:15 am

Hi Andy
The S3 and S4 used the cardboard trim finish piece to do the job.

Gary
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S3 - S4 trim board lamp cover.JPG and
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PostPost by: stugilmour » Sat Aug 25, 2012 1:55 am

piss-ant wrote:Hi Andy
The S3 and S4 used the cardboard trim finish piece to do the job.

Gary


That's interesting Gary. My Plus 2 originally used a similar cardboard deal. I ended up just covering the lights with carpet and the soundproofing felt as the cardboard was pretty far gone. I think I will try something similar to Col's item, although I haven't had any issues with the carpet covering.
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PostPost by: Tahoe » Sat Aug 25, 2012 2:40 am

Gary,

Thankyou, thankyou, thankyou for the pictures with dimensions.

I'll make up a pair, and if they look and function good I'd be willing to make others for those interested.

As a side note my cast oil pan project I believe is dead. Too much money needed to invest in a project that few are truely interested in.
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PostPost by: prezoom » Sat Aug 25, 2012 3:53 am

The pictures Gary posted for the S2, look exactly like mine.

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PostPost by: AlfaLofa » Sat Aug 25, 2012 5:57 am

Here's a protector in situ on my S1

As an aside - has the inside of your boot been painted?

Mine has never been painted and never will be painted
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030.jpg and
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PostPost by: rodlittle » Sat Aug 25, 2012 9:10 am

Thanks Gary Ive already made up some ally protectors for mine but now youve given us the measurements I may remake them to be correct at some time.
As another aside my S1 boot is not painted inside either
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PostPost by: AlfaLofa » Sat Aug 25, 2012 9:27 am

Hi Rod

Unpainted inner boots may therefore be fairly common!

The Type26 Register states that they should be either grey or black - so an edit is required!

http://www.type26register.com/body_colours.html
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PostPost by: abstamaria » Sat Aug 25, 2012 1:16 pm

piss-ant wrote:Hi Andy
The S3 and S4 used the cardboard trim finish piece to do the job.
Gary


Gary, Many thanks. I didn't know that such a piece existed! How is it held on?

35 years of Elan ownership, and there is still so much I don't know.

Best regards,

Andy
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PostPost by: ardee_selby » Sat Aug 25, 2012 3:53 pm

abstamaria wrote:
piss-ant wrote:Hi Andy
The S3 and S4 used the cardboard trim finish piece to do the job.
Gary


Gary, Many thanks. I didn't know that such a piece existed! How is it held on?

35 years of Elan ownership, and there is still so much I don't know.

Best regards,

Andy


Andy,

The **millboard ** doesn't offer much protection. However, my '67 S3 has a couple of narrow steel brackets (which I can't locate at present! :roll: ) and the millboard is held onto them by self tapping screws that go into spire nuts. Here's an "artists" impression :wink:

Rear panel - boot liner.jpg and


Bracket Boot Liner.jpg and


(Ref: http://www.sjsportscars.co.uk/index.php ... found=true)

(** Millboard** http://www.woolies-trim.co.uk/p-1648-millboard.aspx)

Hopefully someone can provide dimensions for the bracket.

Cheers - Richard
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PostPost by: garyeanderson » Sat Aug 25, 2012 5:04 pm

kind of bent and then straightened incorrectly.JPG and


Dimensions should be 3.75 inch by 1.5 inch by 1/2 inch, I straightened the bracket incorrectly :) and the next two pictures show how the brackets should look.

Gary
S4 rear tail lamp bracket.JPG and


S4 rear tail lamp bracket left.JPG and
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PostPost by: ardee_selby » Sat Aug 25, 2012 5:16 pm

piss-ant wrote:
kind of bent and then straightened incorrectly.JPG


Dimensions should be 3.75 inch by 1.5 inch by 1/2 inch, I straightened the bracket incorrectly :) and the next two pictures show how the brackets should look.

Gary
S4 rear tail lamp bracket.JPG


S4 rear tail lamp bracket left.JPG


Gary,

Do both the S3 & S4 rear light units have same spacing of fixings (and therefore use same brackets)?

Cheers - Richard
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