Elan 5 speed conversion
Posted: Mon Mar 16, 2009 9:22 pm
Its been a while since I have posted, log in problem, but I thought I would bring some of you up to date on my efforts to get a bell housing cast, which would accept a 2000E, T5 or T9 transmissions. Discussion on installing 5-speeds as fallen of a bit, but I have not given up on trying to make this happen with reasonable cost. The patterns are complete and paid for, and as soon as my back gets better, I will be taking all the necessary pieces up to the shop to get the correct alignment and measurements to input into the cad/cam program. They currently have bell housings for the 2000E, T5 and T9, thanks John. I have a 2000E and T9 transmissions, so those will be first. Will work on the T5 later. The patterns are aluminum for extended use and should last long enough to cast plenty of housings.
The housing is the same length as the stock housing from the 2000E. Only slightly larger in the area of the bolt up face. This will place the face of all transmissions in the same locations as original. It is also designed to accept the standard clutch throw out arm, or you can use an annular (SAAB) type device. The advantage of the annular throw out is it removes the slave cylinder from directly above the exhaust. The ring mount for the standard slave is now a bolt on part and if used will have to have the appropriate hole cut in the housing for the arm, using the piviot stud from the old housing. Otherwise, just a couple of holes will be required for the hydraulic feed and bleed. If you are into velcro motor mounts and such, a quick disconnect hydraulig fitting is available, which could inseted in the feed line, which would make bleeding unnecessary after engine
transmission reinstallation. Done right, no crawling under the car to bleed the clutch. The mounting bracket for the annular will be designed when everything else gets put together. Since this is basically a modified 2000E bell housing, the original flywheel, clutch cover and starter can be reused. Only the driven disc will have to be changed to match the spline count. This should reduce costs.
Because of the reduced distance from the face of the transmissions (T5/T9) to the rear of the engine, there will have be some modifications made to the input shaft to the transmissions. Basically, make them a bit shorter along with changing the spigot bearing.
I have not yet started on the modifications to the T9 tail shaft housing to move the shift lever closer to the original position of the 2000E. I believe there are some of you have made this modification. Any help would be grateful.
As soon as I can get all the parts up to the shop, we will cast the first housings. When the first one is complete, and I can start the installation in the car, I will be able to determind if I hit the mark or if it will require some changes.
Will keep you posted.
Rob Walker
26-4889
With some credit to twincaman: Just because the noise has stopped. doesn't mean the crash is over.
The housing is the same length as the stock housing from the 2000E. Only slightly larger in the area of the bolt up face. This will place the face of all transmissions in the same locations as original. It is also designed to accept the standard clutch throw out arm, or you can use an annular (SAAB) type device. The advantage of the annular throw out is it removes the slave cylinder from directly above the exhaust. The ring mount for the standard slave is now a bolt on part and if used will have to have the appropriate hole cut in the housing for the arm, using the piviot stud from the old housing. Otherwise, just a couple of holes will be required for the hydraulic feed and bleed. If you are into velcro motor mounts and such, a quick disconnect hydraulig fitting is available, which could inseted in the feed line, which would make bleeding unnecessary after engine
transmission reinstallation. Done right, no crawling under the car to bleed the clutch. The mounting bracket for the annular will be designed when everything else gets put together. Since this is basically a modified 2000E bell housing, the original flywheel, clutch cover and starter can be reused. Only the driven disc will have to be changed to match the spline count. This should reduce costs.
Because of the reduced distance from the face of the transmissions (T5/T9) to the rear of the engine, there will have be some modifications made to the input shaft to the transmissions. Basically, make them a bit shorter along with changing the spigot bearing.
I have not yet started on the modifications to the T9 tail shaft housing to move the shift lever closer to the original position of the 2000E. I believe there are some of you have made this modification. Any help would be grateful.
As soon as I can get all the parts up to the shop, we will cast the first housings. When the first one is complete, and I can start the installation in the car, I will be able to determind if I hit the mark or if it will require some changes.
Will keep you posted.
Rob Walker
26-4889
With some credit to twincaman: Just because the noise has stopped. doesn't mean the crash is over.