If I had my time again, I would have fitted a similar, as John calls it, pump in a box and save the hassle of taking out the tank and especially the problems with the cross brace.
The Bosch 44 pump is right up there with the powerful. I urge you plumb it in with continuous braided teflon and AN fittings! If a push-on fitting were to break loose, it would pretty quickly lower your tank into the wheel well
The question of trumpets is complex. I really do not think the likes of you and I need worry about the effects between 90, 60 or 40mm. Rules of thumb are that longer trumpets are suited to lower speeds and smaller to higher. Then the other rule of thumb - distance from valve ctr to trumpet face is 350mm and with another rule of thumb that valve ctr to butterfly is 200mm (or is it 150mm..?), you can pretty well work out from there what theoretical length trumpet should be used. Emerald recommended 90mm for mine, but it left little space in the airbox for a direct suck so I reduced to 60mm. Another theory is that for optimum trumpet performance, there should be enough air in front of the trumpet to use without forcing air from behind the trumpet faced to be sucked in...
I am no expert but picking these snippets up from my betters - if you want to know all about trumpets, read what Dave Walker has to say - very knowledgeable and very readable:
http://www.emeraldm3d.com/articles/emr- ... th-intake/A picture showing how neatly the coilpack fits under No1 TB.